Quality and automation in the production process of Roll Containers

IC’s wire mesh containers meet the highest quality standards in the industry thanks to an fast manufacturing process that finds its fullest expression in the synergy between versatile and flexible design, and the use of first-rate materials for each component. The company exploits the best of automation to ensure precision and speed, and blends it with the experience and care of its technicians to offer products that, literally, have been shining in the market for more than 40 years.

The supporting structure of the sides of the Roll Container is made of a round section tube which provides structural strength and offers resistance to stress. The base is made of a sturdy squared profile construction that leads to the overall stability of the roll container along with the reinforcing bars, but without weighing down the cart.

The process of making the base of the Roll Containers begins with an automatic cut-off machine that cuts the perimeter profile tubes and the wire mesh of the base. Meanwhile an automatic resistance welding machine creates the wire mesh that will be the supporting structure of the base. So the different components are welded together using an industrial welding robot, which unite the mesh and profile tubes to create the base of the roll container. This automated process ensures high precision and consistent quality in the manufacturing of the base, which, however, is always subject to the control of technicians and workers involved in assembly and shipment

Roll Container sides are also produced by following different processing steps. First, the cut-off machine delivers to the professional worker the sized pieces of structural round tube, which, subsequently, are bent by special machines to obtain the frame of the side. At this point the lower crossbar is welded to the frame so that the complete structure is obtained, to which the wire mesh will be attached. Ultimately, wire welding takes place, which can be done manually or automatically, to assemble the entire side and accessories such as hooks and brackets, necessary for safe and reliable final assembly without the use of tools or utensils by the user.

Puncher welds bars for creating the sideboard of a Roll Container at Italiana Contenitori's facility
Roll-security-ready-for-shipment

A final fundamental step to ensure the longevity of roll containers is the galvanic treatment (electrolytic galvanisation) This surface finish protects the containers from corrosion and ageing over time, and ensures greater strength and longevity.

After the various processing steps, the final assembly of the roll containers takes place. The bases are delivered to customers stacked and complete with wheels, while the sides are placed inside some mounted roll containers to serve as packaging, reducing the risk of accidental damage. This method of transport is safe and economical because it reduces space and thus costs, and the customer himself will be able to take advantage of this convenient logistical option should he move their fleet of roll containers.

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Italiana Contenitori’s wire mesh containers can hold loads of up to 1000 kg. This makes them perfect for industries like wine, manufacturing, recycling and logistics. You can see what is inside straight away, which makes it easy to find the things you are looking for and to organise them. They can also be stacked on top of each other, with up to three full containers on top of an empty one. This saves space and reduces costs.

Best Roll Containers for heavy loads: what factors should you consider?

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It is not only a question of designing a reinforced structure, capable of supporting high loads without deforming or breaking down over time, but also of paying the right attention to the wheels, a crucial element.

Stackable wire mesh containers for warehouses

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Stackable wire mesh containers are designed to offer exceptional load capacity, up to 4000 kg distributed over four stacked containers (three on one as support on the ground), with a charge of 1000 kg each one and they do not need anchoring to the ground. Our containers do not require certifications. Economical, versatile, smart!

How to choose the best Roll Container for your business

How to choose the best Roll Container for your business

Choosing the Roll Container best suited to your company’s needs is a process that requires the careful evaluation of a number of variables. In this article we will guide you in choosing the perfect Roll Container, analyzing all the key features to ensure efficient transportation and safe handling of your goods.

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